Close-up of process installation with pressure gauges and valves at the Empro plant

Worldwide unique

The world's only fully flexible platform

Empro combines broad feedstock flexibility with the ability to produce a wide range of high-value proteins and functional ingredients.

Process routes

Every raw material has its own route

Feathers, meat, bones and skin each have their own composition and potential. By applying dedicated process routes, we can tailor protein content, functionality and format to different customer needs.

Empro operators pouring protein meal into a mixing container

Some examples

Feathers

Controlled hydrolysis under pressure and heat

Protein meals and soluble hydrolysates

Meat and bones

Drying, separation and hydrolysis

Protein meals, hydrolysates and purified fats

Skin

Controlled thermal processing

Fat rich ingredients with high palatability

Applicable in different sectors:

Pet foodAquafeedLivestock

Patented processes

No added chemicals

Pilot plant on site

Valves and piping of the Empro process installation

Process control

Process parameters set the specification

Pressure, temperature, time, enzyme choice and composition are adjustable, and raw material streams can be blended. That is how a single stream yields several protein qualities, and how we match a product to a customer specification.

Digestibility

From standard feed grade to above ninety percent

Protein concentration

Graded levels within one product family

Functionality

Binding, palatability, solubility, bioactivity

Format

Fine powder or liquid, packed to order

One route in detail

Four protein qualities from one feather

Take the feather route as an example. Keratin is one of nature's toughest proteins. Breaking its disulfide bridges under controlled conditions turns a single raw material into four distinct protein qualities.

Keratin structure of the feather
Diagram of the keratin structure of a feather: vane, rachis, barb, barbule, hooklets and disulfide bridges

Controlled hydrolysis delivers

Bio-active peptides
Energetic proteins
Functional proteins
Technical proteins

Breaking the disulfide bridges of keratin under controlled conditions turns one feedstock into four distinct protein qualities.

Each quality opens up a different set of applications. See our products